Established in 2007, PHOENIX FINE TOOLINGS situated in No-34, 4th Cross(3rd B), Behind Dairy Bus Stop,Hegganahalli Road, Peenya 2nd Stage, Bangalore-560091 is an ISO 9001-2008 TUV certified Company, one of the quality oriented, reliable, Press Tools and Moulds manufacturing firm. We undertake Wire EDM and Super EDM job works as well.
Because of the precision and high speed of Wire EDM machines, manufacturers are increasingly discovering that many parts can be more economically produced with wire EDM , rather than with conventional machining. Many unique machining processes can be performed that can only be done with Wire EDM. Conventional machining leaves sharp edges and often burrs when machined, whereas materials cut with Wire EDM are totally burr-free, eliminating filing or sanding operation. To be competitive in today’s market it is important to take advantage of every cost-saving procedure available.
It is almost impossible to manufacture Press Tools and Moulds without Wire EDM machines.
PHOENIX Commitments :
We have high speed FANUC Japan Wire EDM machine and Super EDM machine ensuring fast turnarounds. Also we work 24/7 to help us meet our production commitments.
The biggest concern of PHOENIX is quality and in time job delivery. We wire EDM parts as accurate as 0.002mm and surface finish upto Ra 0.30.
With our 4 axis capabilities, we can machine complex profiles. When it comes to suiting punch and die we can either press or slip fit as per customer requirements.
When we say quality we should have appropriate precision measuring instruments. PHOENIX has got TESA Height Master (Swiss made), Digital Micrometer, Dial Vernier, Dial Gauge, Slip Gauges, Pin Gauges.
Also our Customers have the flexibility to send the drawings any time via e-mail. We accept hard copy drawings as well.
We cut most metals. D2A2, High Speed Steel, Carbide, Aluminium, Copper, Brass, Cast Iron, Tool Steel to name a few.
PHOENIX FINE TOOLINGS is equipped with :
- Sophisticated FANUC ROBOCUT AoiD series Wire
EDM machines :
Specifications :
Method- Submerged Machining
Maximum Dimensions of
Workpiece-700 x 600 x 250 mm
Maximum Workpiece Weight-500 kg
Table Stroke-370 x 270 mm
Z Axis Stroke-255 mm
Wire Diameter-0.10 ~ 0.30 mm
Maximum Taper Angle-+ 30’ / 80 mm
Accuracy-0.002 mm (4 pass)
Surface Finish (Ra) -up to 0.30 microns
b) SPARKONIX (SPEED II) SUPER EDM MACHINE :
Specifications :
Work Table-550 x 350 mm
X Travel-350 mm
Y Travel-250 mm
Z Travel-300 mm
Guide Travel (Z2)-150 mm
Electrode Pin Diameter-0.5 ~ 2.0 mm
Maximum Job Weight-350 kg
Maximum Job Height-310 mm
Maximum Drilling Depth-300 mm
Applications :
- Start holes for Wire EDM
- Gas escape holes
- Drilling in Super Alloys and Tungsten Carbide Dies
- Air vent holes for Forging Die
c)MEASURING INSTRUMENTS :
- TESA-HITE 700 - HEIGHT MASTER
(SWISS MADE)
Technical specifications :
Measuring span- 715 mm
Application range
with standard insert holder-870 mm
Application range
with standard insert holder-925 mm
Application range
with standard insert holder-1095 mm
Max. perm. error- (2.5+4 L) μm (L in mm)
Repeatability flat surface (2s)- <2 μm
within bores (2s)- <3 μm
Max. deviation in
perpendicularity (frontal)- 15 μm
Resolution- 0.0001 / 0.001 / 0.01 mm
Displacement speed- 0.5 m/s
Measuring force (acoustic signal) -1.5 N ±0.5 N
Applications :
Fast, Simple Measurement Programs
TESA- HITE features programmed routines for the most commonly used measurement functions. So you can make complex measurements faster, more accurately and far more efficiently than ever before.
Automatic diameter measurement using TESA’s patented system which determines the culmination point.
Parallelism and perpendicularity measurements
Point-to-Point Program :-
Establish zero at any point and subsequent measurements are automatically calculated from the zero reference. Press the Delta key to recover the difference between any two measurements previously taken. Effortlessly.
Centerline-to-Centerline :-
Calculates center-to-center distances between grooves, holes, studs and other features on a workpiece. Automatically.
Indirect Reference Program :-
Enter numerical values for a reference plane which cannot be directly contacted by the probe and the TESA-HITE measures distances from the indirect reference to any surface of the workpiece. Precisely
b)SLIP GAUGES :
A slip gauge is a precision ground and lapped length measuring standard. Slip gauges are used to measure the length or width of a slot as accurate as 0.005mm. Slip gauges come in sets of blocks of various sizes. Two or more blocks are wrung together to form a stack of required dimension.
c)PIN GAUGES :
These are precision ground cylindrical bars used to measure the diameter of a hole. Pin gauges also come in a set of various sizes. We got pin gauges starting from dia 1.00mm to dia 5.00mm in step of 0.01mm.
d) OUTSIDE MICROMETER (DIGITAL) -
(MITUTOYO-JAPAN) :
Precision measuring instrument used to measure small distances that are too small to measure directly, measurements are digitally displayed on the LCD screen. Eg.- Punches, inserts, pins, blocks etc. Least count is 0.001mm. Comes in different sizes. Maximum measurable size available with us is 25.000mm.
e)DIAL CALIPER (MITUTOYO - JAPAN) :
Used to measure the inner and outer dimensions accurately. Least count is 0.01mm. Available size is 150.00mm.
f)DIAL GAUGE (MITUTOYO - JAPAN) :
Used to accurately measure small linear distances, for example to square a job before starting the wire EDM process, to check the perpendicularity of the job, etc. Least count is 0.002mm.
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